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Oilon

Oilon offers burners and combustion technology to various customers across a wide range of applications worldwide.

Here is an overview of Oilon’s standard burners. Contact us for your customized solution today.

Terraced houses and single family homes, hotels, paintshops, bakeries, market gardens

Capacity range: 15 – 550 kW

Terraced houses, paint shops, bakeries, market gardens. Also available for ships and offshore applications.

Capacity range: 200 – 1,540 kW

Hot water and steam boilers, hot air generators, and thermal oil boilers. Also available for ships and offshore applications.

Capacity range: 1,800 – 13,300 kW

Hot water and steam boilers, hot air generators, and thermal oil boilers.

Capacity range: 530 – 5,500 kW

Hot water and steam boilers, greenhouses

Capacity range: 260 – 7 020 kW

Hot water and steam boilers, hot air generators, and thermal oil boilers. Also available for ships and offshore applications.

Capacity range: 800 – 10,500 kW

Hot water and steam boilers, hot air generators, and thermal oil boilers.

Capacity range: 1,800 – 13,300 kW

Hot water and steam boilers, hot air generators, and thermal oil boilers.

Capacity range: 1,200 – 29,500 kW

Oilon lanssipolttimet

District heating plants, power plants, pulp and paper industry applications, metallurgical processes

Capacity range: 1.5 – 58 MW

District heating plants, power plants

Capacity range: 5 – 45 MW

District heating plants, power plants, pulp and paper industry applications, handling hazardous and municipal waste. Also available for ships and offshore applications.

Capacity range: 0.9 – 63 MW

Capacity range: 10 – 1,300 kW

Meat & Poultry Processing

In the Food industry, processing of meats and poultry requires heat and significant amounts of hot water for many of the process and cleaning applications throughout the plant.

  • Meat producers use a combination of scalding and de-hairing to prepare for evisceration. Carcasses are immersed in the tank that is filled with water at 136 to 140°F (58 to 60°C). The carcasses will be turned to ensure even scalding during the 4-4½ minute cycle. The water temperature is critical, because high temperatures degrade the meat and can excessively soften the skin, which can lead to tissue damage from subsequent handling. Low temperatures lead to excessive immersion times or difficult hair removal
  • Slaughtered carcasses are sprayed with hot water after de-hiding and after evisceration to clean the surface of the carcass. The carcass is hung from the overhead conveyor and an operator uses a high pressure sprayer to wash the surface of the carcass.Water must be at least 170°F (77°C) and may contain acetic or lactic acid to help kill all micro organisms. Too high of temperatures will damage the meat
  •  Cutting tools, knives and evisceration equipment requires regular cleaning and sanitising. FDA approved temperatures must be maintained
  • Chicken processor will scald chicken paws. Accurate temperature control is required to avoid ‘graying’ the paw
  • Most facilities pre-treat the wastewater before discharging the water to the public sewer system. Sludge processing in digesters is common to break down organic solids and to produce methane for boiler energy supply

There are a number of challenges associated with conventional water heating methods:

  • Heat exchangers often plug and foul which reduces reliability and processing times
  • Water flow constantly varies based on processing conditions and clean-up periods
  • Processing plants must be able to demonstrate proper sanitising temperatures and are maintained to meet FDA approval
 

PSX Heater Solution – Inline Heating

ProSonix’s unique method of steam injection utilises an integral pneumatic actuator and a variable opening steam diffuser to deliver high velocity steam injection heating. We do not throttle or regulate steam pressure. This design offers a precise method of steam control through a choked flow delivery of the steam.

‘Choked flow’ is the phenomenon of accelerating a vapor to maximum velocity by creating a pressure differential through an engineered nozzle. By establishing choked flow, the steam mass flow can be metered to precisely control the heating of the liquid. This produces predictable results based on the position of the stem plug.

Through a variable-area steam diffuser, steam flow is metered at the point where steam and liquid first contact and mix. This method eliminates the need for an external steam control valve or downstream mechanical mixing devices. High velocity steam flow optimises the steam mixing and condensation with the liquid and eliminates problems with vibration/steam hammering.

Key Direct Steam Injection Benefits

  • Precise temperature control +/- 1 °F (-17°C) assures optimal processing conditions
  • Self cleaning design eliminates costly maintenance issues from plugging and fouling
  • Energy savings as the low pressure drop (typically 1-2 psig) reduces energy pump demand
  • High turndown of both steam and water flow rate allow for flexible operating conditions
  • Ease of installation as the PSX heater can be installed in the water piping saving valuable floor space

Reverse Osmosis

ProSonix DSI Heating Solutions

  • Angled Steam Injector is designed for hi viscosity, hi solids and difficult to pump slurries and sludges

  • Low pressure drop of typically 1-2 psig
  • Precise temperature control to +/- 1°F (-17°C)
  • Expanded body allows for insertion of steam diffuser to maintain proper flow velocities thru heater
  • Single or multi-stage heating for flow rates from 1 – 10,000 gpm
  • High temperature rise up 250°F (121°C) in a single pass
  • Standard carbon steel or 316SS. Optional alloys and wear coatings available for erosive or corrosive applications
  • Designed to ASME B31.1; optional ASME, CRN or CE/PED certification

Well Suited For

  • High solids, high viscosity and difficult to pump slurries
  • Slurries with large particulate
  • Fibrous slurries such as pulp stock and biomass
  • Anaerobic digestion of municipal wastewater biosolids, animal by-products and biogas production
  • Mining and mineral processing applications

The ProSonixTM I-Series Direct Steam Injection heater’s unique method of direct steam injection utilises internal steam modulation via an integral pneumatic actuator to accurately deliver the appropriate mass flow of steam for the required heating. This modulating design offers a precise method of steam control through a choked flow control delivery of the steam. Choked flow is the phenomenon of accelerating a vapor to maximum velocity by creating a pressure differential through an engineered opening. By establishing choked flow, the steam mass flow is metered to precisely control the heating of the liquid. This produces predictable results based on position of the stem plug. Through a variable-area steam diffuser, steam flow is metered at the point where steam and liquid first contact and mix.

Features & Benefits

  • 3-Dimensional steam injector delivers up, down and side to side steam injection pattern to optimise steam mixing and rapid condensation
  • Angled diffuser reduces flow disruptions and suitable for fibrous slurries
  • Single point steam injector diffuser connection allows for complete fluid pass through clearance with no build-up points for fibrous materials
  • Eliminates plugging and fouling from burn and scorch sensitive slurries and sludge’s
  • Internally modulated steam injection controls mass flow of steam allowing for smooth and stable operation
  • Energy savings as a result of low pressure drop across the PSX DSI heater
  • Positional steam inlet allows steam inlet flange to be rotated in 360° for ease of steam piping connection
  • Secondary internal steam shut-off (optional) for integral steam shut-off

Boiler Feedwater Heating

Boiler Feedwater Heaters via Direct Steam Injection

Power generating plants utilise steam boilers to produce electricity energy for their operation. These boilers often have feedwater heaters which are an integral part of the plant’s thermodynamic cycle. The presence of the heaters in the cycle improves the thermal efficiency of the power plant by lowering the amount of thermal energy required to generate a given amount of electrical by re-using produced steam in a heat exchanger to heat feedwater prior to the Deaerator.

Issues Associated with Boiler Feedwater Heating

  • Heat exchangers are prone to mineral and scale build-up on the internal components. This scale build-up reduces their thermal efficiency and requires costly cleaning and replacement of damaged components
  • Mineral and scale build-up can lead to a plugging/fouling issue which increases energy consumption from the condensate pumps
  • Replacement of the heat exchangers requires considerable floor space and foundation improvement because of their size, weight and cleaning access requirements

ProSonix Direct Steam Injection Heater Solution

The PSX heater can be installed to heat up the returned condensate with low pressure steam from the turbine.  Often times steam temperatures of 600°F (316°C) and feedwater temps of 400°F (204°C) are not uncommon. The key to efficient, safe and predictable steam injection is the use of internally modulated steam control and to inject steam at sonic velocity to achieve choked flow. By achieving choked flow, sonic velocity conditions can be achieved for steam injection. The use of an integral pneumatic actuator allows for sonic velocity steam injection for the PSX Heater to operate in a choked flow manner for good, non-violent mixing. The PSX heater is an internally modulated heater, with a variable position stem plug, that varies the mass flow rate of steam by changing the area in which the steam may pass. This type of modulation allows the full steam pressure to always be present at the point of injection, regardless of plug position.

Key PSX Heater Direct Steam Injection Benefits

  • Stable operation the internally modulated steam control design of the PSX heater controls the steam mass flow and not the steam pressure, thus eliminating steam hammer and vibration issues
  • Lower maintenance due to the PSX heater’s self cleaning design (no scaling or plugging/fouling)
  • Low pressure drop across the PSX Heater (typically 1-2 psig) reduce pump integration issues and flow disruptions
  • Economical installation as the PSX heater can be installed in the piping with no floor space requirements
  • Precise temperature control, typically +/- 1°F (-17°C), allows for a more reliable heating process
  • High turndown on both steam and liquid allow for process flexibility and process condition variations

Vent & Waste Steam Recovery

Application: Waste & Vent Steam Condensation

 

It is often desirable to utilise vent or waste steam rather than simply release it to the atmosphere or condense it into water to eliminate the steam.  The difficulty has been finding a way to safely and stably condense the steam into a process fluid so the energy can be used in a productive manner. Vent steam is often variable in pressure and availability. Traditional heat exchangers often have trouble functioning in this manner making them problematic.

Some issues associated with heat exchangers

  • Sizing the exchangers to handle the liquid and steam flow results in the heat exchangers overly large, adding expense and pressure drop to the system
  • Sizing the trap system for the heat exchanger is difficult to accomplish without the potential of overloading the system with live steam

ProSonix Solution

The ProSonix J-Series Jet Sparger allows the vent steam to be utilised in a safe and simple manner.  The flexibility in mounting the heater allows the steam to be condensed in a wide range of pipe sizes, or into a tank or other vessel. Control of the steam addition can be accomplished in a simple manner. Often, a pressure switch is utilised on the vent steam line, activating the PSX heater to quickly condense the steam. An air cylinder on the ProSonix heater quickly opens to allow the steam to disperse quickly and quietly into the flowing fluid. When the steam vent closes, or the pressure drops, the air cylinder on the ProSonix heater closes.

Features & Benefits

  • It reduces the cost of waste steam that is vented or flashed and sent to drain
  • Flexible installation as it can be installed inline in the pipe or on a tank or vessel wall
  • Steam inlet rotates 360 degrees allowing for simplified steam pipe connection
  • Can be installed directly in the pipe of a tank, thus eliminating the need for floor space or expensive re-working of piping.
  • Single or multiple unit configurations for tank heating can be installed to allow for large volume heating and then trim heating with a single unit open

Condenser Tube Expanders

AN Series Condenser Tube Expander

For Tubes Internal Diameter
From (3.8 mm) .152″ To (8.4 mm) .331″

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800-5 Series Condenser Tube Expander

For Tubes Internal Diameter
From (12.9 mm) .509″ To (36.7 mm) 1.44″

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800 Series Condenser Tube Expander

For Tubes Internal Diameter
From (3.8 mm) .152″ To (8.4 mm) .331″

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900 Series Condenser Tube Expander

For Tubes Internal Diameter
From (3.8 mm) .152″ To (8.4 mm) .331″

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1200 Series Condenser Tube Expander

For Tubes Internal Diameter
From (8.4 mm) .334″ To (36.3 mm) 1.43″

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1200-5 Series Condenser Tube Expander

For Tubes Internal Diameter
From (14.8 mm) .584″ To (36.3 mm) 1.43″

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1300 Series Condenser Tube Expander

For Tubes Internal Diameter
From (5.8 mm) .231″ To (8.4 mm) .331″

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Waste Heat Recovery Boiler

Specification

  • Gas turbine generator exhaust.
  • Process gas turbine, biogas gensets exhaust.
  • Customised in both smoke tube and water tube type construction.
  • Higher efficiency.
  • Rigid and compact design.
  • Fully automised operation.

Husk Fuel Fired Smoke Tube Boiler

  • Product Range – 750 kg/hr to 6000 kg/hr.
  • Pressure Range – 10.54 KG/cm² (g) – 17.5 Kg/cm² (g)

 

Specification

  • Special ferrules to protect smoke tube fr5om abrasive husk ash.
  • Top fuel feeding with independent fuel feeding fan; avoid fuel carryover and unburnt losses, bulging of reversal chamber.
  • Bubbling bed nozzle design analysis by CFD ensures proper cooling and longer life, provide higher residence time to facilitate complete combustion.
  • Air Preheater (APH), Water Preheater (WPH) for efficiency enhancement.
  • Multi cyclone dust collector for dust collection.
  • Efficiency up to 76% ± 2%*.

 

FUELS

Rice Husk Rice Husk
Coffee Husk Coffee Husk
Biomass Pellets Biomass Pellets

Multi Fuel Smoke Tube Solid Fuel Fired Boiler

  • Product Range – 500kg/hr to 8000 kg/hr.
  • Pressure Range – 10.54 KG/cm² (g) to 17 Kg/cm² (g)

 

Specification

  • Low cost heating.
  • Three pass fully wet back design ensuring optimum utilization of heat.
  • Inbuilt moisture separator for dry steam requirement (98% dry steam).
  • Bubbling bed combustion to enhance fuel combustion & efficiency.
  • Auto fuel feeding & handling system and online monitoring system can be mechanised as per customer requirement.
  • Twin furnace arrangement above 4 TPH capacity for ease of fuel distribution on grate area for better combustion.
  • Airt Preheater (APH), Water Preheater (WPH) for efficiency enhancement.
  • Multi cyclone dust collector for dust collection.
  • Efficiency up to 80% ± 2%*
  • Very steady pressure for part load also, we can operate on lowe4r electrical consumption.
  • High grate area.

 

FUELS

Wood Wood
Biomass Biomass
Bailed Bagasse Bailed Bagasse
Coal Coal
Wood Chips Wood Chips
Briquettes Briquettes
Wood Logs Wood Logs
Sawdust Sawdust
Biomass Pellets Biomass Pellets

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