Pneumatic Expansion Drive
- Safe compared to any convention method of expansion available as on date.
- No electric / fire hazard.
- Torque Controlled to ensure repeatability.
- Highest power to weight ratio compare all other method of expansion.
- Easy to adjust torque setting for various tube sizes.
- Light weight and robust construction.
- Ergonomic wrist-roll throttle.
| MODEL | Tube Capacity | Chuck Size | Free Speed RPM | Close / Expanded Length (MM) | Weight KG | Square Drive |
| TYPHOON 12 | 3/8 -½” | ¼” & 3/8″ | 1200 | 4.0 | 220 | 1.5 |
| TYPHOON 58 | 3/8 -5/8″ | 3/8″ | 700 | 8.5 | 225 | 1.6 |
| TYPHOON 34 | ½-¾” | 3/8″ | 700 | 24 | 400 | 4.2 |
| TYPHOON 100 | 5/8 – 1″ | 3/8″ & 1/2″ | 500 | 36 | 400 | 4.5 |
| TYPHOON 114 | 1″ -1 1/4″ | 3/8″ & 1/2″ | 200 | 60 | 400 | 4.6 |
| TYPHOON 134 | 1 1/8″ -1 ½” | ½” | 220 | 100 | 480 | 5.8 |
| TYPHOON 212 | 1 ½” -2″ | ¾” | 145 | 170 | 485 | 6.0 |
| TYPHOON 300 | 2 -3″ | ¾” | 80 | 410 | 935 | 10.0 |
| lYPHOON 400 | 2″ -4″ | ¾” & 1″ | 38 | 500 | 630 | 10.0 |
Pneumatic Expansion Drive
Typhoon series Right-Angle-Pneumatic-Rolling-Motor for boiler tubes.
The Typhoon is pneumatic torque controlled motor designed for the expansion of Heat Exchagers, Boiler tubes in Steam and Mud Drums, Fire Tube Boilers and similar equipment. Four machines are available offering expansion of tubes of nominalsizes 3/4″ to 4″ OD.
The Typhoon’s torque control systems has been specifically designed and engineered to ensure precise repeat expansion, preventing under or over expansion of the tubes.
Each machines is supplied with carrying case, instruction manual and drive coupling.
Tube Expansion Accessories
Universal telescopic shaft is connected to the rolling motor by Morse taper locking. The balancing is obtained directly from the Rolling motor & operator’s safety is guaranteed by protection Placed on all the rotating parts.
| MODEL | Max. Tube OD | Morse Taper | Close / Expanded Length (MM) | Weight KG | Square Drive |
| STS -1 | 32 | 2MT | 650/1000 | 9.0 | 1/2″ |
| STS-2 | 32 | 3MT | 950/1350 | 9.0 | 1/2″ |
| STS-3 | 76 | 3MT | 665/1060 | 14.0 | 3/4″ |
| STS-4 | 120 | 4MT | 710/1175 | 20.0 | 1″ |
Electric Expansion Drive
| Voltage | Drive Model | Suitable tube OD range | Chuck Square Size | Weight KG |
| 230 | Drive – 1 | 1/4″ -3/8″ | 1/4″ – 3/8″ | 2.0 |
| Drive – 2 | 1st Speed 3/8″ -1/2″ 2nd Speed 1/2″ -5/8″ |
3/8″ | 2.5 | |
| Drive – 3 | 1/2″ -3/4″ | 3/8″ & 1/2″ | 8.5 | |
| Drive – 4 | 3/4″ -1.1/2″ | 3/8″ & 1/2″ | 12.0 | |
| Drive – 5 | 1st Speed 5/8″ -3/4″” 2nd Speed 3/4″ -1″ |
3/8″ & 1/2 | 7.5 | |
| Drive – 6 | 1st Speed 1″ – 1.1 /2″ 2nd Speed 1.1/2″ – 2″ |
1/2″ & 3/4″ | 8.5 | |
| Drive – 7 (Drive 3 + Gearbox) |
GB-1 1″ -1.1/2″ GB-2 1.1/2″ – 2″ |
1/2″, 3/4″ & 1″ | 16.0 | |
| Drive – 8 (Drive 4 + Gearbox) |
GB-1 2″-2.1/2″ GB-2 2.1/2″- 4″ |
3/4″ & 1″ | 19.5 | |
| Drive – 9 (Drives+ Gearbox) |
1.1/2″ – 3″ | 1/2″, 3/4″ & 1″ | 15 | |
| Drive – 10 (Drive6 + Gearbox) |
2″ – 5″ | 3/4″ | 16 |
Mobile Torque Control Unit
| Model | TUBE RIDER-5 |
| Input Electrical | 3 Phase, 415V+/- 10%V |
| Electric Motor | 3.7KW / 5HP, 1430 RPM, 50/60 Hz |
| Control Voltage | 24VDC |
| Max. Working Pressure | 100 BAR |
| Oil Tank Capacity | 50 LTR. |
| Dimensions | L820 x W325 x H985 |
| Weight without Oil | 110 KG. |
Tube Expansion Drive Head
| Type | TED-112 | TED-212 | TED-300 | TED-400 | TED-600 | ||||||
| Socket | 3/8″ & ½” | ½” & 3/4″ | ½”, 3/4″ & 1″ | 3/4′ & 1″ | 1″ | ||||||
| RPM | 480 | 105 | 84 | 62 | 11 | ||||||
| Tube Range | Mini | Max | Mini | Max | Mini | Max | Mini | Max | Mini | Max | |
| Tube OD | inch | 3/4 | 1.1/2 | 1.1/2″ | 2.1/2 | 1.1/2 | 3 | 2 | 4 | 4 | 6 |
| mm | 19.0 | 38.1 | 38.1 | 63.5 | 38.1 | 76.2 | 50.8 | 101.6 | 100 | 150 | |
| Tube Thickness | inch | 1/16 | 3/32 | 1/16 | 1/8 | 1/8 | 5/32 | 9/64 | 1/4 | 1/4 | 3/8 |
| mm | 1.65 | 2.77 | 1.65 | 3.17 | 3.2 | 4.0 | 3.5 | 6.35 | 6.3 | 9.5 | |
| Tube Sheet Thickness | inch | 13/16 | 1.1/4 | 1.1/2 | 1.3/8 | 1.1/4 | 1.25/32 | 2 | 2.9/16″ | 2 | 4 |
| mm | 20 | 32 | 12 | 34.9 | 32 | 45 | 50.8 | 60 | 50.8 | 101.6 | |
| Dimension (mm) Weight – kg (lbs) |
762 X 254 X 254 9.2 (20) | 762 X 254 X 254 10.0 (22) | 762 X 254 X 254 11.0(24) | 762 X 254 X 254 11.5(26) | 762 X 254 X 254 11.5 (26) | ||||||
Electronic Torque Control Unit
| Specification | |
| Volts | 230 |
| HZ | 50/60 Hz |
| Amp | 12 |
| Wattage Adjustment | 1 increments |
| Weight | 7.5 kg |
- Automatically detects the connected Drive.
- Microcontroller based circuits
- User Friendly Software with all protections.
- Fully Solid state. Short Circuit and Over Load Protection.
- SMD devices used for the Electronic circuits.
- Military Grade Output connectors.
- Precise control for Torque by selecting the Wattage.
- Soft Start for all drives. Additional smooth control by selecting the slow ramp in both Forward and Reverse. Drive Parameters automatically seals the upper limit.
- Trip Time adjustable from 2 Sec to 10 Sec
- Adjustable Reverse Time
- Adjustable Pause Time from 1sec to 100 Sec.
- Plug in type Industrial grade connectors for PCB – reducing the number of interconnections.
- 64KB Flash Memory and 1 KB RAM Built In.
- Low Power 8 Bit Micro Controller.